EFFECT OF METHANE FLOW VARIATION IN AN AUTOTHERMAL REFORMING REACTOR ON THE SYNGAS H₂/CO RATIO AND FISCHER–TROPSCH WAX PRODUCT SELECTIVITY
DOI:
https://doi.org/10.66960/jof.3093-8899.00030Keywords:
GTL technology, Autothermal Reforming (ATR) reactor, syngas, H₂/CO ratio, Fischer–Tropsch synthesis, synthetic wax, methane conversion, SimDist ASTM D7169, gas chromatography, product selectivityAbstract
This study investigates the effect of natural gas (methane) flow variation in the Autothermal Reforming (ATR) unit of the Uzbekistan GTL plant on syngas composition, particularly the H₂/CO ratio, and its influence on the selectivity of Fischer–Tropsch synthesis products. The changes in CO, H₂, and CO₂ concentrations under different levels of methane flow reduction were analyzed using theoretical calculations and real industrial process data. The relationships between process parameters were modeled using the Python programming environment.
The composition of synthetic wax products obtained from the Fischer–Tropsch process was evaluated using gas chromatographic analysis based on the Simulated Distillation (SimDist ASTM D7169) method. The results showed that instability in natural gas supply led to an increase in the H₂/CO ratio, resulting in a decrease in the yield of heavy paraffin fractions (C₂₀–C₈₀) and an increase in the proportion of light hydrocarbons and oxygen-containing compounds. In contrast, under stable methane flow conditions with an H₂/CO ratio maintained around 1.97, the formation of high-molecular-weight wax fractions was observed.
The findings demonstrate that continuous control of syngas composition and optimization of the methane-to-oxidant ratio are critical factors for controlling Fischer–Tropsch product selectivity and producing high-quality synthetic wax in GTL technology.
References
Seok Chang Kang, Ki-Won Jun, and Yun-Jo Lee. Effects of the CO/CO2 Ratio in Synthesis Gas on the Catalytic Behavior in Fischer–Tropsch Synthesis Using K/Fe–Cu–Al Catalysts. Energy & Fuels 2013, 27 (11), 6377-6387. https://doi.org/10.1021/ef401177k DOI: https://doi.org/10.1021/ef401177k
Indrajit K. Ghosh, Zafar Iqbal, Tracey van Heerden, Eric van Steen, Ankur Bordoloi. Insights into the unusual role of chlorine in product selectivity for direct hydrogenation of CO/CO2 to short-chain olefins. Chemical Engineering Journal 2021, 413, 127424. https://doi.org/10.1016/j.cej.2020.127424. DOI: https://doi.org/10.1016/j.cej.2020.127424
Ananda Vallezi Paladino Lino, Chayene Gonçalves Anchieta, Elisabete Moreira Assaf, José Mansur Assaf. Fuel gas from syngas. 2023, 235-269. https://doi.org/10.1016/B978-0-323-91878-7.00006-X. DOI: https://doi.org/10.1016/B978-0-323-91878-7.00006-X
Ferdinand Pöhlmann, Andreas Jess. Interplay of reaction and pore diffusion during cobalt-catalyzed Fischer–Tropsch synthesis with CO2 -rich syngas. Catalysis Today 2016, 275, 172-182. https://doi.org/10.1016/j.cattod.2015.09.032. DOI: https://doi.org/10.1016/j.cattod.2015.09.032
Bamidele V. Ayodele, Maksudur R. Khan, Su Shiung Lam, Chin Kui Cheng. Production of CO-rich hydrogen from methane dry reforming over lanthania-supported cobalt catalyst: Kinetic and mechanistic studies. International Journal of Hydrogen Energy 2016, 41 (8), 4603-4615. DOI: https://doi.org/10.1016/j.ijhydene.2016.01.091
Taraknath Das and Goutam Deo. Promotion of Alumina Supported Cobalt Catalysts by Iron. The Journal of Physical Chemistry C 2012, 116 (39), 20812-20819. https://doi.org/10.1021/jp3007206. DOI: https://doi.org/10.1021/jp3007206
Maximilian Medicus, Judith Mettke, Florian Wolke, Johannes Abel, Michael Gallwitz, Erik Reichelt. Assessment of process integration of an up-scaled Fischer-Tropsch-catalyst. Applied Catalysis A: General 2025, 692, 120081. https://doi.org/10.1016/j.apcata.2024.120081. DOI: https://doi.org/10.1016/j.apcata.2024.120081
Yali Yao, Xinying Liu, Diane Hildebrandt, David Glasser. Fischer–Tropsch synthesis using H2/CO/CO2 syngas mixtures: A comparison of paraffin to olefin ratios for iron and cobalt based catalysts. Applied Catalysis A: General 2012, 433-434, 58-68. https://doi.org/10.1016/j.apcata.2012.04.041. DOI: https://doi.org/10.1016/j.apcata.2012.04.041
Andreas Helland Lillebø, Anders Holmen, Bjørn Christian Enger, Edd Anders Blekkan. Fischer‒Tropsch Conversion of Biomass‐Derived Synthesis Gas to Liquid Fuels. 2016, 131-147. https://doi.org/10.1002/9781118957844.ch10. DOI: https://doi.org/10.1002/9781118957844.ch10
Tiejun Lin, Kun Gong, Caiqi Wang, Yunlei An, Xinxing Wang, Xingzhen Qi, Shenggang Li, Yongwu Lu, Liangshu Zhong, Yuhan Sun. Fischer–Tropsch Synthesis to Olefins: Catalytic Performance and Structure Evolution of Co2C-Based Catalysts under a CO2 Environment. ACS Catalysis 2019, 9 (10), 9554-9567. https://doi.org/10.1021/acscatal.9b02513. DOI: https://doi.org/10.1021/acscatal.9b02513
Downloads
Published
Issue
Section
License
Copyright © 2026 Umidjon Beshimov, Abduhamid Maxsumov, Shaxobiddin Jumayev, O‘tkirbek Azamatov, Eldor Mashayev

This work is licensed under a Creative Commons Attribution 4.0 International License.
This work is licensed under a Creative Commons Attribution 4.0 International License.

